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NEW 77 LBS GF AGIECHARMILLES DELTACUT 500 EDM WIRE 010
$74.95
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ONA EDM Wire Cut Machine 5 Axis
$29,995.00
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Mitsubishi DWC 110C Wire EDM CNC Electrical Discharge Machine 1991
$6,950.00
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Ceramtech 405436 0061 EDM Wire Guide
$106.88
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Ceramtech Bretco CB 002 0057 00085 EDM Bottom Wire Guide
$64.69
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Ceramatech Inc 30 1000982 0073 EDM Wire Guide Bottom
$124.13
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4 PRECISION STAINLESS WIRE CUT VISE FOR EDM GRINDING MILLING M2021050 NEW
$449.99
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Ceramtech 30 1001012 0071 EDM Wire Guide Bottoms
$61.88
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6 PRECISION STAINLESS WIRE CUT VISE FOR EDM GRINDING MILLING M2021051 NEW
$549.99
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Ceramtech CBWN 002 0070 EDM Wire Guide Bottoms
$28.69
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HARD BRASS EDM WIRE 1 ONE 44 SPOOL P 5 012 30mm MITSUBISHI SODICK FANUC
$12.99
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Ceramtech CBSN 00165 Silicon Nitride EDM Wire Guide Top
$62.06
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Global EDM Gamma Coated Copper Electrical Discharge Machining Wire
$132.00
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Gisco Copper EDM Wire CuZn50 Coated 480 520N mMG
$450.00
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HARD BRASS EDM WIRE 1 ONE 132 SPOOL P 5 010 25mm MITSUBISHI SODICK FANUC
$59.99
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Ceramtech 4054360073 EDM Mini Wire Guide for 00073 Wire
$25.25
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Ceramtech 100545 EDM Wire Guide
$28.50
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Elox 2000 3000 Wire Cut EDM Instruction Manual
$53.00
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BROTHER HS3100 Wire EDM part
$210.00
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Electrodes Inc PTJ12132 Hard Brass EDM Wire P5 Spool 012 132 Pound
$50.00
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Electrodes Inc PTJ08110 Hard Brass EDM Wire P5 Spool 008 11 Pounds 950 N nm
$50.00
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Global Sumitomo SBS 25H132 Hard Brass EDM Wire P5 Spool 01 132 LB QTY 4
$200.00
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Wire EDM Aluminum Vice V Block Holder
$49.99
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Wire EDM 3 V Block
$49.99
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Wire EDM Tooling
$99.99
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Wire EDM Tooling
$99.99
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Kendall Microtech INC CR SN 001 Long 3 0093757 EDM Wire Guide Top
$33.25
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Pair of Model WG VG0104 B 110 140 EDM Wire Guide
$108.94
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McWilliams 2032 Sodick EPOC 800 Wire EDM Large Travels
$11,000.00
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Agie wire squaring device for DEM series machines
$50.00
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Agie Wire EDM Squaring Device for Agie AC model Machines
$83.30
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2 Rolls New Edm Wire Zinc Coated Brass Wire Cool 0079
$29.99
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Mitsubishi DWC110HA Wire EDM Auto Threader New 10 1992 Runs every day
$7,500.00
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Ceramtech 0051354 0108 EDM Wire Guide Bottoms
$28.13
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Gisco Bedra EDM Copper Wire Bronco Cut X CuZn50 012 OD 520 Max N mm BX12350 B
$498.85
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1993 Charmilles Robofil 300 wire edm
$15,000.00
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Gisco EDM Wire CuZn 37 2mm 008
$80.00
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Gisco EDM Wire CuZn 37 15mm 006
$80.00
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Consumable Products VNP10132 Van TG Brass NP EDM Wire 13lb Spool 025mm 0010
$26.00
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Meca C960450 Wire EDM master tool System 3R Erowa Hirschman
$79.00
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Meca C960450 Wire EDM master tool System 3R Erowa Hirschman
$495.00
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Mitsubishi 90 HA Wire EDM monitor SHARP A1QA8DSP40
$595.00
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3 PRECISION VISE FOR MILL MILLING MACHINE GRINDING WIRE EDM M2021124
$67.99
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Vintage Schmidt Waldkraiburg Wire EDM Tension Gage DXX 12 Tensionmeter
$99.99
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2 PRECISION VISE FOR MILL MILLING MACHINE GRINDING WIRE EDM M2021120 NEW
$58.99
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Global Edm Sbs30h220 Brass Hard Grade Electrical Discharge Machining Edm Wire
$105.75
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PSX EDM wire 5kg 30mm
$53.00
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Intermark Yellow Brass EDM Wire Size 010mm Weight 1kg
$20.00
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Belmont Yellow Brass EDM Wire Size 020mm Weight 3kg
$50.00
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Charmilles EDM Wire SW 10 A 1mm 004 2 Spools
$125.00
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Wire Cut EDM Jig Holder Stainless 80x25x12mm for Sodick DVSDK1
$42.00
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Sodick 27 NC and 30NC EDM Machine Center Operations Wiring Manual
$69.00
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Wire Edm Time
$55.00
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Agie CNC100D wire EDM
$777.00
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Wire Cut EDM Toolmaker Stainless Hardened Vise 4 Opening VERTEX VSTV 100W
$390.00
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Mitsubishi Wire EDM Alignment Device with Cable MA036
$650.00
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Consumable Products VNP10132 Van TG Brass NP EDM Wire 13lb Spool 025mm 0010
$26.00
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NEW 176 LBS +GF+ COBRACUT CUT G EDM WIRE 008 cuZn36 CORE Zn COATING
$95.95
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CHARMILLES MONITOR WIRE 200
$250.00
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Gisco MegaCut EDM Brass EDM Wire Type A 020mm Diameter CUZN37 Core 12 Lbs NEW
$95.00
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Wire Cut EDM Toolmaker Stainless Hardened Vise 2 Opening VERTEX
$188.00
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Global EDM Wire Brass Hard Grade 900 N per sq mm Tensile Strength HB10220 F
$110.40
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Sapphire Split Guide For Sodick Wire EDM With AutoThread 010mm 004
$200.00
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BEDRAGISCO BERCOCUT WIRE 025MM 0010 TENSILE STRENGTH 900 N MM MADE IN GERMANY
$50.00
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NEW GISCO MEGACUT EDM WIRE 025mm 001inch diameter spool YD 12800 11LBS
$30.00
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Charmilles Robofil 300 wire edm
$19,500.00
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Charmilles Robofil 310 wire edm
$19,500.00
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Mitsubishi FX 1 Wire EDM
$11,800.00
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3 rolls Brass Wire EDM Coated Van TG AgieCut 004 006 10mm 15mm Wire 12 Lbs
$69.00
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Novotec EDM Brass Wire 25mm P 15 900 n mm2 20kg 44LBS
$179.40
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Hitachi Wire EDM guide
$250.00
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HITACHI HBZ K0006 EDM Machine Wire 20 Kg 662 lb Size 0006 NEW 48B
$47.47
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Wire Guy Supply Mitsubishi DEG2300 Polished EDM Power Feed Contact X089D256H01
$99.00
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Wire Guy Supply Fanuc F006 Polished Wire EDM Power Feed Contact A290 8110 X750
$39.00
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Upper Wire Guide
$200.00
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Wire Guy Supply Charmilles Wire EDM Centering Eye 441275 Wire EDM Consumables
$39.00
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SUMITOMO SBS20H110 Premium Brass EDM Wire 11 Lb 900 140000 Tensile Strength
$70.00
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Wire Guy Supply 10mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Lower Wire Guide
$200.00
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Wire Guy Supply 07mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 05mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 10mm Copper Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 10mm Brass Multi Channel EDM Drill Tubes 400mm 20 Pieces
$39.00
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Wire Guy Supply 10mm EDM Drill Guide Z140A Small Micro Hole Popper Consumables
$85.00
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Wire Edm

How Wire EDM Works

Metal Stamping Offers a Lean Industry Model With Parts of Steel by Patrick Boardman

Metalworking technology is advancing at such a rate that super strong and flexible metals are being introduced to produce parts that are a quantum leap forward from what we are used to. Computer control of processes ensure microscopic accuracy of production, a major key to profitability for metal stamping companies.

This article discusses the importance of accuracy in the precision metal stamping industry, a favorite cost-effective method of shaping steel that used to be done by the more expensive and environmentally dangerous method of forging that has largely been outsourced to the third world. When manufacturers aim for optimal lean operations, every fraction of measurement, every gram of material, and every tick of the clock must be accounted for when large production runs are involved. The overall lost performance of any application will be multiplied on such a large scale that tightening the operation to its utmost efficiency is mandatory to realize substantial profits.

Precision sheet metal work is a big part of the science of metalworking; metal stamping is the processes of punching, blanking, piercing, embossing, drawing, bending, forming, flanging, and coining metals into required shapes that will be parts of a larger structure. Metal gets fed and pressed between high tonnage stamping dies. The metal stamping industry has evolved from simple punch presses to ever more efficient presses that use robotics, in-die sensors, and video inspection systems. Quality assurance is all-important to maintain cost-effectiveness over large production runs to turn out parts for industries such as automotive, optics, medical devices, aerospace, and armaments. Defects have become easy to spot thanks to video inspection systems that can magnify parts up to 240 times their size. Aluminum, stainless steel, beryllium, brass, titanium, Mylar, spring steel, Teflon, polystyrene, and cold rolled steel are some of the materials that can be shaped with stamping presses.

Some metal stamping presses can reach gigantic proportions when the need exists. The Savannah Morning News carried a story about a new metal press for Kia Motors that arrived at the Port of Savannah April 12, 2011 that is so massive a major transportation effort was needed to transfer it in pieces after a month-long voyage from Pyeongtaek, Korea across the Pacific and through the Panama Canal. Some of the heavier pieces weighed up to 170 tons and required a special fleet of trucks to transport them 300 miles inland. Once assembled it will be a 5,400-ton transfer press that will stamp steel into 17 different types of vehicle body panels, including hoods, doors and fenders at the Kia plant in West Georgia. Metal stamping in the automotive industry is used for the production of vehicle body parts, metal bumpers, fenders, hubcaps, moldings, and trims.

The technology of shaping metal has also stretched its effectiveness to smaller, more delicate functions. Today's technology can read like science fiction when companies use the process of EDM, sometimes called "spark machining", where an ultra thin brass wire can cut through the hardest metals, as long as they are electrically conductive. Tooling components are cut by wire 'electrical discharge' machines," says Ken Wojcik, Vice President of Operations for Kenmode Tool & Engineering of Crystal Lake Illinois: "Using electricity directed through wire twice the thickness of a human hair, these EDM machines are capable of cutting intricate shapes in steel and carbide in very close tolerance." A series of continuous electrical discharges passing through the wire removes the metal; the wire doesn't contact the steel directly. The EDM process can cut the very hardest metals; for this reason electrical discharge machining us used to make the actual dies and moulds used in stamping. Due to higher expense of operation EDM is preferred to make prototypes and low volumes of production parts.

Bringing things down to the molecular level, nano-engineered sheet metal is now being produced that has strength and flexibility far beyond what was thought possible. Automakers see a great future in such material since the nano-fine particles making up the steel will allow it to stretch instead of breaking upon impact. The coming years may see nanotechnology enter the cost-effective zone for mass production.

Pat Boardman is an SEO consultant writing in respect to Taurus Stampings in the roll forming and sheet metal stamping industry who have the facilities for difficult forms to manufacture parts made of stainless steel and aluminized steel.

Article Source: http://www.earticlesonline.com/Article/Metal-Stamping-Offers-a-Lean-Industry-Model-With-Parts-of-Steel/1093425

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