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3 PRECISION VISE FOR MILL MILLING MACHINE GRINDING WIRE EDM M2021124
$67.99
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Vintage Schmidt Waldkraiburg Wire EDM Tension Gage DXX 12 Tensionmeter
$99.99
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2 PRECISION VISE FOR MILL MILLING MACHINE GRINDING WIRE EDM M2021120 NEW
$58.99
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Charmilles EDM Wire SW 10 A 1mm 004 2 Spools
$125.00
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Wire Cut EDM Jig Holder Stainless 80x25x12mm for Sodick DVSDK1
$42.00
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Sodick 27 NC and 30NC EDM Machine Center Operations Wiring Manual
$69.00
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Wire Edm Time
$55.00
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Wire Cut EDM Toolmaker Stainless Hardened Vise 4 Opening VERTEX VSTV 100W
$390.00
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NEW 176 LBS +GF+ COBRACUT CUT G EDM WIRE 008 cuZn36 CORE Zn COATING
$91.95
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CHARMILLES MONITOR WIRE 200
$250.00
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Gisco MegaCut EDM Brass EDM Wire Type A 020mm Diameter CUZN37 Core 12 Lbs NEW
$85.50
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broken wire senser switch assembly for a BF 275 Sodick wire EDM
$0.99
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pinch roller assembly for a BF 275 Sodick wire EDM
$0.99
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Charmilles Robofil 300 wire edm
$19,500.00
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Charmilles Robofil 310 wire edm
$19,500.00
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Brother HS3100 wire edm 2 axis submerged under power
$6,500.00
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5 MITSUBISHI DWC 90C WIRE EDM machines
$25,000.00
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Mitsubishi FX 1 Wire EDM
$11,800.00
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Novotec EDM Brass Wire 25mm P 15 900 n mm2 20kg 44LBS
$179.40
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Hitachi Wire EDM guide
$250.00
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Guide Upper Wire Charmilles EDM Model C102
$330.00
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HITACHI HBZ K0006 EDM Machine Wire 20 Kg 662 lb Size 0006 NEW 48B
$47.47
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Wire Guy Supply Mitsubishi DEG2300 Polished EDM Power Feed Contact X089D256H01
$99.00
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Wire Guy Supply Fanuc F006 Polished Wire EDM Power Feed Contact A290 8110 X750
$39.00
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Upper Wire Guide
$200.00
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Wire Guy Supply Charmilles Wire EDM Centering Eye 441275 Wire EDM Consumables
$39.00
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Wire Guy Supply 10mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 07mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 05mm Brass Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 10mm Copper Single Channel EDM Drill Tubes 400mm 100 Pieces
$85.00
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Wire Guy Supply 10mm Brass Multi Channel EDM Drill Tubes 400mm 20 Pieces
$39.00
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Wire Guy Supply 10mm EDM Drill Guide Z140A Small Micro Hole Popper Consumables
$85.00
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Wire Guy Supply 07mm EDM Drill Guide Z140A Small Micro Hole Popper Consumables
$85.00
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Wire Guy Supply 05mm EDM Drill Guide Z140A Small Micro Hole Popper Consumables
$85.00
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Charmilles robofil wire edm contact block 290 300 310 500 510 690
$100.00
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RX 4074 SODICK FS G3A EPOC 300 WIRE EDM MACHINE
$3,150.00
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Charmilles Robofil 310p 2000 Wire EDM
$14,900.00
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Vintage Schmidt Waldkraiburg Wire EDM Tension Gage Tensionmeter
$50.00
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LINCOLN ELECTRIC EDM Wire NO EDM23346893Q1 LOT 11512272MUREX MUREMATIC S6
$110.00
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charmilles edm Remote Wire
$350.00
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CHARMILLES ROBOFIL ROBOFORM WIRE EDM KEYBOARD 8513910 FREE PRIORITY SHIPPING
$169.95
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NEW GF G01571 AC BRASSFIL 500 010 WIRE FOR ELOX FANUC EDM WIRE CUT MACHINE
$189.99
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Brass Hard Wire DIN 200 025mm 16kg roll
$112.00
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Brass Hard Wire DIN 200 020mm 15kg roll
$105.00
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6 Rolls Brass Hard Wire 035mm 16kg roll
$59.00
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EDM WIRE MACHINE DRILL 060mm 1 CERAMIC GUIDE 30 SINGLE HOLE BRASS TUBES EDM
$69.99
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Meca C960450 Wire EDM master tool System 3R Erowa Hirschman
$495.00
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SODICK EDM upper lower WIRE GUIDE 010 255MM 3080990 WS103 10 NEW
$169.99
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SODICK EDM upper lower WIRE GUIDE 012 305MM 3080991 WS103 12 NEW
$169.99
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Charmilles robofil wire edm manifold block new in package290 300 310 500 510 690
$350.00
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Charmilles robofil wire edm remote new in package 290 300 310 500 510 690
$1,500.00
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Charmilles wire edm AMPT E F ALF 8514560 board robofil 300 310 500 510 690
$500.00
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Charmilles wire edm AMPT U V 8515140 D board robofil 300 310 500 510 690
$500.00
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Hardware Y EDM Wire Dyna High Perfomance 8LB GLOBAL EDM SUPPLIES 025 0010
$71.50
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Charmilles axis scale Heidenhain 4020 wire
$550.00
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NEW Dual 0007 Wire guide Wheel 2diaX5 16X1 2hole
$6.56
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NEW Dual 0013 Wire guide Wheel 2diaX5 16X1 2hole
$6.56
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Brass EDM WIRE 1 35 SPOOL 010 25mm 600N soft DIN 200 Mitsubishi LK WOW
$129.99
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Blade Wire Cutter Fixed Ceramic
$60.00
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Global EDM Brass Hard Grade Wire 30mm OD SBS30H220
$94.00
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2005 MITSUBISHI FA10S CNC Wire EDM Cutting Ref 7792307
$44,245.00
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2005 MITSUBISHI FA20S CNC Wire EDM Cutting Ref 7792308
$56,245.00
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BRASS EDM WIRE 025mm0010 132lb P5R SPOOL BP05256
$70.62
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Raychem AD 1319 Wire Solder Kit Fixture for Mini Coaxial Receiver
$372.00
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BLOW OUT SALE BRASS EDM WIRE 03mm0012 352lb DIN200 SPOOL BD2030
$99.86
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System 3R Mecatool ICS SYSTEM Wire Aligning Device WEDM 40100 FG64
$719.98
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Wire EDM Fixture Board Stainless Jig Tool For Clamping and Leveling 220x50x20 mm
$99.99
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Wire EDM Stainless Jig Holder For Clamping 70 x 22 x 8 mm M8 x 125
$11.99
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Wire EDM Stainless Jig Holder For Clamping 70 x 22 x 12 mm M8 x 125 Screw Size
$12.99
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Wire EDM Stainless Jig Holder For Clamping 90 x 22 x 8 mm M8
$18.99
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Wire EDM Stainless Jig Holder For Clamping 90 x 22 x 12 mm M8 x 125 Screw Size
$16.99
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Wire EDM Tooling Ruler Clamp
$49.50
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Charmilles robofil 400 wire break plate F M9
$450.00
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Mitsubishi FA Wire EDM Upper Head Clear Vinyl splash Ring NEW MADE IN USA
$9.99
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CHARMILLES EDM WIRE GUIDE SET DIAMOND UPPER LOWER 25mm WC101 10 WC102 10 NEW
$290.00
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SODICK WIRE EDM set of two 2 UPPER AWT CUTTERS 3080035 WS500 NEW
$26.99
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Wire EDM De ionized Filter Unit
$1,000.00
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Wire EDM Pulleys
$100.00
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HARD BRASS EDM WIRE 1 ONE 132 SPOOL P 5 012 30mm MITSUBISHI SODICK FANUC
$59.99
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Charmilles Eleroda D 1 Plunge or Wire EDM
$1,800.00
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RESIN305 Water Treatment Resin 406 lb Per Pack for Wire EDM Application
$310.00
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RESIN302 Water Treatment Resin 10 lb Per Pack for Wire EDM Application
$76.00
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RESINV010 Water Treatment Resin 1 CF for Wire EDM Application
$280.00
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Somma Tool Co Wire EDM Fixture for insert tool blanks
$249.99
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Wire Edm

How Wire EDM Works

Metal Stamping Offers a Lean Industry Model With Parts of Steel by Patrick Boardman

Metalworking technology is advancing at such a rate that super strong and flexible metals are being introduced to produce parts that are a quantum leap forward from what we are used to. Computer control of processes ensure microscopic accuracy of production, a major key to profitability for metal stamping companies.

This article discusses the importance of accuracy in the precision metal stamping industry, a favorite cost-effective method of shaping steel that used to be done by the more expensive and environmentally dangerous method of forging that has largely been outsourced to the third world. When manufacturers aim for optimal lean operations, every fraction of measurement, every gram of material, and every tick of the clock must be accounted for when large production runs are involved. The overall lost performance of any application will be multiplied on such a large scale that tightening the operation to its utmost efficiency is mandatory to realize substantial profits.

Precision sheet metal work is a big part of the science of metalworking; metal stamping is the processes of punching, blanking, piercing, embossing, drawing, bending, forming, flanging, and coining metals into required shapes that will be parts of a larger structure. Metal gets fed and pressed between high tonnage stamping dies. The metal stamping industry has evolved from simple punch presses to ever more efficient presses that use robotics, in-die sensors, and video inspection systems. Quality assurance is all-important to maintain cost-effectiveness over large production runs to turn out parts for industries such as automotive, optics, medical devices, aerospace, and armaments. Defects have become easy to spot thanks to video inspection systems that can magnify parts up to 240 times their size. Aluminum, stainless steel, beryllium, brass, titanium, Mylar, spring steel, Teflon, polystyrene, and cold rolled steel are some of the materials that can be shaped with stamping presses.

Some metal stamping presses can reach gigantic proportions when the need exists. The Savannah Morning News carried a story about a new metal press for Kia Motors that arrived at the Port of Savannah April 12, 2011 that is so massive a major transportation effort was needed to transfer it in pieces after a month-long voyage from Pyeongtaek, Korea across the Pacific and through the Panama Canal. Some of the heavier pieces weighed up to 170 tons and required a special fleet of trucks to transport them 300 miles inland. Once assembled it will be a 5,400-ton transfer press that will stamp steel into 17 different types of vehicle body panels, including hoods, doors and fenders at the Kia plant in West Georgia. Metal stamping in the automotive industry is used for the production of vehicle body parts, metal bumpers, fenders, hubcaps, moldings, and trims.

The technology of shaping metal has also stretched its effectiveness to smaller, more delicate functions. Today's technology can read like science fiction when companies use the process of EDM, sometimes called "spark machining", where an ultra thin brass wire can cut through the hardest metals, as long as they are electrically conductive. Tooling components are cut by wire 'electrical discharge' machines," says Ken Wojcik, Vice President of Operations for Kenmode Tool & Engineering of Crystal Lake Illinois: "Using electricity directed through wire twice the thickness of a human hair, these EDM machines are capable of cutting intricate shapes in steel and carbide in very close tolerance." A series of continuous electrical discharges passing through the wire removes the metal; the wire doesn't contact the steel directly. The EDM process can cut the very hardest metals; for this reason electrical discharge machining us used to make the actual dies and moulds used in stamping. Due to higher expense of operation EDM is preferred to make prototypes and low volumes of production parts.

Bringing things down to the molecular level, nano-engineered sheet metal is now being produced that has strength and flexibility far beyond what was thought possible. Automakers see a great future in such material since the nano-fine particles making up the steel will allow it to stretch instead of breaking upon impact. The coming years may see nanotechnology enter the cost-effective zone for mass production.

Pat Boardman is an SEO consultant writing in respect to Taurus Stampings in the roll forming and sheet metal stamping industry who have the facilities for difficult forms to manufacture parts made of stainless steel and aluminized steel.

Article Source: http://www.earticlesonline.com/Article/Metal-Stamping-Offers-a-Lean-Industry-Model-With-Parts-of-Steel/1093425

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