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 NEW ISCAR CARBIDE INSERTS GSFU 1.4 IC328 US $29.90 
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 ISCAR SGSF-76-1.6-1.000A SELF GRIP SLOTTING CUTTER WITH 38 ISCAR CARBIDE INSERTS US $424.99
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 ISCAR 1" CLICKFIT END/SLOT MILL CARBIDE INSERTS A371 US $89.99
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 ISCAR SGSF-50-2-8KR SELF GRIP SLOTTING CUTTER WITH 15 ISCAR CARBIDE INSERTS US $324.99
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 ISCAR GTL-3 CARBIDE INSERTS GROOVING grade 656 10pc's. US $9.99
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 ISCAR CRF D1.00-QF BALL NOSE CARBIDE INSERTS grade 328 5pc's. US $19.99
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 ISCAR GFN 1.6 CARBIDE INSERTS GROOVING grade 328 10pc's. US $9.99
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 ISCAR HFPR 4020 CARBIDE INSERTS grade 20 10pc's. US $19.99
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 Iscar PentaCut PENTA24N157-020RS IC908 Parting/Grooving Inserts 6094993 box of 5 US $159.20
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 Iscar 6094993 PentaCut Inserts PENTA24N157-020RS IC908 Prt/Grv box of 4 US $132.00
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 10 NEW ISCAR INSERTS DCGT 3-1 11T304 IC30N US $45.00
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 10pcs.ISCAR HFPL 5004 IC 830 carbide inserts US $60.00
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 Iscar Carbide Insert QDMT 1205-PDTNM Grade IC328 US $6.49
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 Iscar Carbide Insert QOMT 060208TN-HQ Grade IC928 US $6.39
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 Iscar Carbide Insert TGMF 420 Grade IC9015 US $8.29
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 Iscar Carbide Insert XOMT 060204-HQ Grade IC328 US $4.99
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 Iscar Carbide Insert GIP 3.00-1.50UN Grade IC9054 US $185.00
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 Iscar Carbide Insert PLHT 1305-PDX Grade IC328 US $9.89
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 10PCS ISCAR GIMY 525 IC508 PVD COATED CARBIDE INSERTS CNC LATHE MADE IN ISRAEL US $64.99
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 10PCS ISCAR GIMY 635-318 IC656 CVD COATED CARBIDE INSERTS CNC LATHE NEW ISRAEL US $64.99
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 NEW ISCAR HELIOCTO 80MM DIA MILLING CUTTER BODY + 20 INSERTS / MILLING US $268.64
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 40pcs ISCAR LNMX 150608R-HT IC907, IC908 Carbide Inserts US $249.00
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 10 NEW ISCAR CUT GRIP INSERTS GIF 6.00E-0.80 IC20 US $142.21
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 20 NEW ISCAR HELI GRIP INSERTS GRIP 6005Y IC354 US $284.42
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 10 NEW ISCAR HELI GRIP INSERTS HFPR 6030 IC20 US $126.41
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 20 NEW ISCAR MILLING INSERTS XOMT 060204 HQ IC328 US $94.79
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 10 NEW ISCAR SELF GRIP INSERTS GFN 6 IC328 US $126.41
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 10 NEW ISCAR INSERTS APKT 100340R IC328 US $59.00
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 Iscar Carbide Insert - 11IR 16UN ( IC908 ) 3 only US $7.89
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 10 pcs. ISCAR GFG 4.7 -LP IC 656 CARBIDE INSERTS US $42.99
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 9 pcs. ISCAR GFG 4.7 -LP IC 656 CARBIDE INSERTS US $39.99
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 30PCS ISCAR ADCA 150350 IC635 CARBIDE INSERTS CNC MILL US $104.99
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 10PCS ISCAR SEMT 43 AFR-HS IC635 CARBIDE INSERTS CNC MILLING US $74.99
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 50 NEW ISCAR GIF 6.35E 2.03 IC656 CARBIDE INSERTS L480S US $99.99
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 10 Pcs. ISCAR DNMG 442 E IC757 (DNMG 150608) INSERT US $17.90
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 10 Pcs. ISCAR DNMG 442 E IC80T (DNMG 150608) INSERTS US $17.90
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 ISCAR GFN 3 IC656 CUT OFF CARBIDE INSERT CUTTING TOOL CNC LATHE NEW! US $7.99
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 10pcs ISCAR GFN 3 IC656 CUT OFF CARBIDE INSERT CUTTING TOOL CNC LATHE NEW! US $64.99
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 ISCAR CARBIDE INSERTS WNMG 432-GN WNMG080408-GN US $5.00
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 50pcs ISCAR GFN 3 IC656 CUT OFF CARBIDE INSERTS CUTTING TOOL CNC LATHE NEW! US $299.99
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 ISCAR GTR 2.4-8D IC54 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTL 4 45D IC20 Carbide Inserts Grooving 10 Pcs Self Grip Lathe Tool Holder US $49.00
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 ISCAR GTN 5 IC656 P35 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR CARBIDE INSERTS CNMG432-PP IC907 - 8PCS NEW US $79.99
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 ISCAR CARBIDE INSERTS GFN 4 IC908 -10PCS US $129.99
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 ISCAR GTN 5 IC20 K10 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTN 4.8 IC 656 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR carbide inserts TPGB 11 02 08 US $18.95
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 ISCAR GTN 4.8 IC 20 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTN 4.8 IC 656 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTR 4 IC 54 P40 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTR 2 8D IC 656 Carbide Inserts Grooving 10 Pcs US $49.00
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 XCMT 040104R-MF IC908 ISCAR CARBIDE INSERTS 10PCS NEW US $83.90
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 ISCAR GTR 2 8D IC 54 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTR 3 4D IC 20 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR GTR 2 4D IC 20 Carbide Inserts Grooving 10 Pcs US $49.00
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 ISCAR TNG 322E IC50 Carbide Inserts 10 Pcs NEW Turning Milling Lathe Tool Holder US $24.90
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 ISCAR GTR 2 4D IC 54 Carbide Inserts Grooving 10 Pcs US $49.00
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 GTR 2-15D IC656 Iscar Cuttoff Inserts 10pc US $79.00
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 ISCAR CARBIDE INSERTS TNMA 432 US $2.50
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 ISCAR DCN 130-020-16R-1.5D INDEXABLE DRILL BODY INSERT US $109.99
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 10 pcs Iscar GFR-6-4D inserts US $18.95
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 53pcs.ISCAR GFN 4W IC54 carbide inserts US $345.00
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 ►SPMT 10040 ur-hqm ic928 ISCAR INSERTs 10pc cnc tool metalworking US $51.70
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 ISCAR ADCA 150350 IC50M INSERT US $1.90
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 10PCS NEW ISCAR DCMT 11T308-SM IC907 CARBIDE INSERTS US $9.99
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 10PCS NEW ISCAR CNMG 120404-TF IC907 CARBIDE INSERTS US $20.50
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 10PCS NEW ISCAR CNMG 120408-TF IC907 CARBIDE INSERTS US $28.50
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 10 NEW ISCAR HELI GRIP HFPR 6030 IC20 GROOVING INSERTS US $113.77
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 10 NEW ISCAR SELF GRIP GFF 2N IC20 GROOVING INSERTS US $41.07
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 10PCS NEW ISCAR DNMG 150404-TF IC907 CARBIDE INSERTS US $26.00
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 10PCS NEW ISCAR DNMG 150408-TF IC907 CARBIDE INSERTS US $56.00
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 10PCS NEW ISCAR DGR 2200JS-6D IC328 CARBIDE INSERTS US $65.00
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 10PCS NEW ISCAR DGR 3102C-6D IC328 CARBIDE INSERTS US $65.00
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 10PCS NEW ISCAR DGR 3102C-6D IC354 CARBIDE INSERTS US $65.00
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 10PCS NEW ISCAR DGN 3102C IC908 CARBIDE INSERTS US $74.00
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 10 X ISCAR DGLC 4003C-4D IC808 CUT OFF CARBIDE INSERT CUTTING TOOL CNC LATHE DGN US $199.99
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 10 X ISCAR DGNC 3102C IC908 CUT OFF CARBIDE INSERT CNC LATHE NEW! DGN DGFH US $189.99
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 Iscar WNMG 3-3-GN IC9025 Carbide Insert Box of 10 $175 US $100.79
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 10 x ISCAR DGN 3102J IC808 CUT OFF CARBIDE INSERTS CNC LATHE NEW! DGFH US $89.99
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 ISCAR GTL-6 8DEG IC-54 CUT-OFF INSERTS US $47.99
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 50 ISCAR D48-1951/4 CARBIDE INSERTS, DC325X US $3.99
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 ISCAR CARBIDE INSERT GTR 4.8 8D IC54 US $55.29
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 Iscar #F45LN D3.00-06-1.00-R-N15 6-insert Indexable Tangmill Milling Cutter US $492.01
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 5508220 DNMG 432-GN IC8150 ISCAR INSERT US $120.00
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 5507815 CNMG 432-NR IC8250 ISCAR INSERT US $90.00
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 5507589 TPG 322 IC9054 ISCAR INSERT US $120.00
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 5901961 16ER 16UN IC908 ISCAR INSERT US $90.00
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 5606391 ONHU 050505-TN IC808 ISCAR INSERT US $120.00
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 10 Pcs. ISCAR LNHT 1506PN-N-HT-S IC928 INSERT US $69.90
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 6402852 GIMF 508 IC9015 ISCAR INSERT US $90.00
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 Iscar carbide insert, RXCW 32, grade IC950 (10) US $30.00
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 ISCAR SNU 431 IC50 INSERT US $1.90
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 10 Pcs. ISCAR SNU 431 IC50 INSERT US $17.90
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 10pcs.ISCAR HFPL 5004 IC 808 carbide inserts US $60.00
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 4 PIECE ISCAR INSERT DNMG 432 IC20 * US $23.76
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Iscar Inserts
ISCAR TANG-GRIP insert.
Mold Repair With Laser Welding and Micro Welding by Preston Mane
No matter how well built a plastic injection mold is, eventually it is going to require some kind of mold repair. Probably the most common method is to use laser welding or micro welding.
Both of these types of welding are truly amazing, for their flexibility and precision. Some of the welds I have seen over the years almost defy physics. A good welder is able to place a tiny dot of weld in exactly the right spot, even if it is in-between other critical areas and down inside a rib area. Think of a dot the size of a poppy seed, place exactly on the tip of a needle, all without disturbing any other details nearby!
This type of mold repair has saved the day countless times. When a molding machine is running at full production and a component breaks or wears out, time is of the essence. This is where the laser or micro welder really shines.
Once the broken or worn area is built up, it must be re-machined to bring it back to it's original shape. This can be done by hand, using diamond files and aluminum oxide abrasive stones. Or, it can be reworked by hand using an ultra-sonic polisher, which uses diamond or ceramic stones to work the steel.
Very often, the EDM machine is preferred, because the original shape was quite possibly made by EDM machining in the first place. The Charmilles-Agie EDM machines are very good at this type of work, as is the Makino and Sodick EDM.
It is possible that the original copper or Poco graphite electrodes are in storage, and can be reused. With the System 3R and Erowa precision tooling, it is an easy matter to save the electrodes for later use. If not, it is quickly remade in the high speed milling machine or surface grinder.
Another option is to hard machine the component in a CNC milling machine. By using coated carbide end mills or inserts, it is quite easy to re-machine the weld down to the original steel shape. There are micro ball end mills that work quite well for this process. Popular carbide cutters are manufactured by Sandvik, Iscar, Ingersoll and Valenite.
Once the shape is restored, it must be hand polished to give the specified surface finish. Mold polishing is somewhat of a specialty and takes years to truly master. The same aluminum oxide and ceramic stones are used as before, but in a finer grit to obtain a better finish.
The use of synthetic diamond polishing compound will likely be required to bring the steel to a nice lustre or mirror finish. A very popular company, Gesswein, makes or distributes everything related to mold polishing.
Now, the mold must be re-assembled and put back into production. Usually some tests and inspection reports must be made to verify that everything is in order and up to specification.
This part is important so pay attention.
Here is some info you need to know if you're serious about laser welding plastic. While you are there sign up for my newsletter and learn about laser hybrid welding.
Article Source: http://www.earticlesonline.com/Article/Mold-Repair-With-Laser-Welding-and-Micro-Welding/1105833
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